Internet Of Things: A New Industrial Revolution
IoT
development for home-based security systems and other smart devices,
and now we want to address the industrial IoT. As more and more
companies continue using sensors and advanced analytics in factories,
shipping warehouses, and even oil and gas fields, there will be a wealth
of new opportunities for developers.
Predictive, not reactive
Sensors have been pervasive in industrial settings for many years,
especially around machinery maintenance. But industrial sensors aren’t
used the way sensors in our home machines are. We typically rely on
reactive maintenance for, say, washing machines. When they break, we get
them fixed. It may be frustrating, but it’s merely a temporary
inconvenience.
Industrial sensors are a different story: machine downtime in a
factory is much more than an inconvenience – it can mean lost revenue.
That’s why industry uses predictive maintenance, taking sensor readings
from machinery so an operator on the plant floor can see if a part is
failing or has already failed. With that kind of insight, a manufacturer
can use scheduled maintenance to reduce a machine’s downtime, removing
the fear of revenue loss.
Finding energy efficiency through data analytics
These days, though, the industrial IoT is moving way beyond machine
maintenance. As manufacturers install more sensors, they’re starting to
benefit even more from the insights they’re getting from data. By taking
advantage of IoT connectivity, companies get access to massive amounts
of data that can be analyzed for efficiencies and, ultimately, big cost
savings. One New York property management firm,
for example, saw one million dollars in energy savings by using a smart
building management system to capture real-time energy consumption data
and to adjust building behavior based on that data.
Pushing IoT ahead
Based on potential efficiencies and savings, industry is likely to
drive the future of IoT, pushing it forward before consumers adopt it.
This isn’t surprising when you look at the history of how industry
adopts new technologies. After all, companies have a lot more money to
spend than the average person, and they stand to save substantially more
money, too. That’s why industry is likely to try out technologies even
if there’s only the promise of a potential efficiency increase, whereas
consumers tend to wait until they have solid evidence of energy or cost
savings. For every person buying a smart thermostat because it’s trendy,
there are many more people who will wait to see if it’s worth the
investment.
Companies like Wind River are
going all-in on the industrial IoT, providing a middleware environment
that simplifies the development and deployment of IoT gateways. One Wind
River customer, building systems manufacturer Daikin Industries, used
Wind River to create an HVAC gateway, which it uses to move HVAC data
from its equipment to the cloud, where it can be analyzed for better
preventative maintenance on its systems.
Into the future
So where do we go from here? There’s little doubt that industry will
continue to embrace IoT, and it’s going to help companies gain more
efficiencies while also possibly eliminating jobs. An excellent example
of an industry already seeing some innovation is warehouse distribution,
where companies like Kiva Systems are using the industrial IoT to boost productivity. Kiva has developed an army of robots
that act as “pickers” in distribution centers. The robots are
controlled by a central computer, and they automatically retrieve
inventory and deliver it to warehouse workers when an order is received.
The workers then choose the items and put them in a container for
shipping. This technology can reportedly triple warehouse productivity,
which is great but also possibly lead to less need for warehouse staff.
No matter what the future holds, it’s clear that all industries will
continue to invest in the industrial IoT. And as developers, you can be
sure that you’ll see a lot of new opportunities coming your way.
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